Archives: Products

Flat-Bottomed Extractors

Estrattori a Fondo Piano
CERTIFICATIONS
MACHINES AND PATENTS

POWDER EXTRACTORS

Flat-Bottomed Extractors

For handling and unloading particularly dusty materials that are particularly sticky, Air-Tec System uses flat-bottomed extractors.
The system is based on the ability of a rotating tool to move the product and bring it to an outlet on which a discharge valve or dosing screw can be installed.
Air-Tec System standards have different types of extractor tools, which are selected according to the application and the characteristics of the product to be processed.
Air-Tec System offers extractors of various diameters, which can also be equipped with a containment hopper designed with specific geometries to ensure product descent.

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MACHINES AND PATENTS

POWDER EXTRACTORS

Flat-Bottomed Extractors

Estrattori a Fondo Piano
CERTIFICATIONS

For handling and unloading particularly dusty materials that are particularly sticky, Air-Tec System uses flat-bottomed extractors.
The system is based on the ability of a rotating tool to move the product and bring it to an outlet on which a discharge valve or dosing screw can be installed.
Air-Tec System standards have different types of extractor tools, which are selected according to the application and the characteristics of the product to be processed.
Air-Tec System offers extractors of various diameters, which can also be equipped with a containment hopper designed with specific geometries to ensure product descent.

information request

RELATED PRODUCTS

MACHINES AND PATENTS

Fluidised Cone Extractors

Estrattori a Cono Fluidificato
CERTIFICATIONS
MACHINES AND PATENTS

POWDER EXTRACTORS

Fluidised Cone Extractors

Air-Tec System manufactures air extraction systems for emptying silos and hoppers.
The fluidising rings, created by the installation of vibraflow, generate an air blade that cuts the points where the material rests on the cone of the silos or hopper to make its passage homogenous. After emptying, the slight vibration of the device ensures the self-cleaning effect. The fluidising rings are used depending on the geometries of the hopper and the product to be handled.
Vibraflow ensures better performance with an intermittent supply of air, which is why the fluidisation kit is complete with electro valves, pressure regulator, manual control valves, and electronic control boards.
When the device is at rest, but submerged in the material inside the container, the mass of the material itself and the elasticity of the rubber cone keep the vibraflow adherent to the wall, preventing the infiltration of material into the compressed air supply line.

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MACHINES AND PATENTS

POWDER EXTRACTORS

Fluidised Cone Extractors

Estrattori a Cono Fluidificato
CERTIFICATIONS

Air-Tec System manufactures air extraction systems for emptying silos and hoppers.
The fluidising rings, created by the installation of vibraflow, generate an air blade that cuts the points where the material rests on the cone of the silos or hopper to make its passage homogenous. After emptying, the slight vibration of the device ensures the self-cleaning effect. The fluidising rings are used depending on the geometries of the hopper and the product to be handled.
Vibraflow ensures better performance with an intermittent supply of air, which is why the fluidisation kit is complete with electro valves, pressure regulator, manual control valves, and electronic control boards.
When the device is at rest, but submerged in the material inside the container, the mass of the material itself and the elasticity of the rubber cone keep the vibraflow adherent to the wall, preventing the infiltration of material into the compressed air supply line.

information request

RELATED PRODUCTS

MACHINES AND PATENTS

Booster

booster
CERTIFICATIONS
MACHINES AND PATENTS

Booster

A booster is a device designed to make the passage of bulk materials inside a pipe homogenous when they are pneumatically conveyed. Designed for dense phase pneumatic conveying applications, it can also be used as an aid on dilute phase conveying lines and on silo loading lines when loaded by tanker.

The boosters are installed on the material conveyor line and are fed by a parallel air line controlled by a dedicated pneumatic panel.

Function

Air is introduced into the booster through a supply manifold. When the air pressure in the transport line is lower than the air pressure in the manifold, it will flow through the booster unit into the conveying line.
Once the pressure inside the conveying line has risen, the non-return valve in the booster closes, preventing air from passing into the conveying line.

MODEL

AT 02

Made of polyamide, it consists of two interconnected parts. The booster body that functions to all intents and purposes as a non-return valve and the flow regulator that, thanks to a micrometric screw, allows precise adjustment.

MODEL

Mecatronic

Made of aluminium alloy, it has a compact form, concentrating both the non-return valve and the micrometric flow regulator in a single device.

This device is particularly suitable for HEAVY DUTY applications.

MODEL

Food Mecatronic

Made of stainless steel and polyamide, it has a compact form, concentrating both the non-return valve and the micrometric flow regulator in a single device. Thanks to the clamp assembly, it can be easily disassembled and opened for cleaning.

This device is particularly suitable for applications where food certification is required.

TECHNICAL DATA SHEET
information request
MACHINES AND PATENTS

Booster

booster
CERTIFICATIONS

A booster is a device designed to make the passage of bulk materials inside a pipe homogenous when they are pneumatically conveyed. Designed for dense phase pneumatic conveying applications, it can also be used as an aid on dilute phase conveying lines and on silo loading lines when loaded by tanker.

The boosters are installed on the material conveyor line and are fed by a parallel air line controlled by a dedicated pneumatic panel.

Function

Air is introduced into the booster through a supply manifold. When the air pressure in the transport line is lower than the air pressure in the manifold, it will flow through the booster unit into the conveying line.
Once the pressure inside the conveying line has risen, the non-return valve in the booster closes, preventing air from passing into the conveying line.

MODEL

AT 02

Made of polyamide, it consists of two interconnected parts. The booster body that functions to all intents and purposes as a non-return valve and the flow regulator that, thanks to a micrometric screw, allows precise adjustment.

MODEL

Mecatronic

Made of aluminium alloy, it has a compact form, concentrating both the non-return valve and the micrometric flow regulator in a single device.

This device is particularly suitable for HEAVY DUTY applications.

MODEL

Food Mecatronic

Made of stainless steel and polyamide, it has a compact form, concentrating both the non-return valve and the micrometric flow regulator in a single device. Thanks to the clamp assembly, it can be easily disassembled and opened for cleaning.

This device is particularly suitable for applications where food certification is required.

TECHNICAL DATA SHEET
information request

RELATED PRODUCTS

MACHINES AND PATENTS

Bart line conveyor

propulsori linea Bart trasporto pneumatico
CERTIFICATIONS
Dense phase pneumatic conveying

BART

CONVEYOR

Bart is a versatile, small and easily assembled conveyor capable of conveying powder and granular materials in dense phase.
It conveys the material at a low speed to preserve the quality of the product and the good condition of the pipes. Thanks to its small dimensions and an operating pressure of less than 2 bar, the Bart 24 conveyor is not included in the pressure vessels subject to certification under the PED directive.

The machine’s dimensions are such that it can be installed in numerous applications, in particular under silos, filters, Big-Bag emptying stations and manual bag emptying stations

THEY ARE AVAILABLE IN THE FOLLOWING VERSIONS:
  • carbon steel;
  • stainless steel AISI 304;
  • stainless steel AISI 316;
  • with food-grade finishes;
  • for high temperatures;
  • for ATEX environments.
TECHNICAL DATA SHEET
INFORMATION REQUEST
Dense phase pneumatic conveying

BART

CONVEYOR

propulsori linea Bart trasporto pneumatico
CERTIFICATIONS

Bart is a versatile, small and easily assembled conveyor capable of conveying powder and granular materials in dense phase.
It conveys the material at a low speed to preserve the quality of the product and the good condition of the pipes. Thanks to its small dimensions and an operating pressure of less than 2 bar, the Bart 24 conveyor is not included in the pressure vessels subject to certification under the PED directive.

The machine’s dimensions are such that it can be installed in numerous applications, in particular under silos, filters, Big-Bag emptying stations and manual bag emptying stations

THEY ARE AVAILABLE IN THE FOLLOWING VERSIONS:
  • carbon steel;
  • stainless steel AISI 304;
  • stainless steel AISI 316;
  • with food-grade finishes;
  • for high temperatures;
  • for ATEX environments.
TECHNICAL DATA SHEET
INFORMATION REQUEST

RELATED PRODUCTS

IN DENSE PHASE

Banding diverters

deviatori a bandinella
DENSE PHASE PNEUMATIC CONVEYING

Banding diverters

In this version, the deflection is done by means of a strap which, depending on the position it takes, directs the product into the desired line. The control also remains pneumatic in this case. Not suitable for use in high-pressure conveying. Robust and inexpensive.

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OTHER DIVERTERS AVAILABLE:

Deviatrice per fase densa trasporti pneumatici

Diverters
phase conveying

deviatori a tamburro trasporto pneumatico

Drum
diverters

DENSE PHASE PNEUMATIC CONVEYING

Banding diverters

deviatori a bandinella

In this version, the deflection is done by means of a strap which, depending on the position it takes, directs the product into the desired line. The control also remains pneumatic in this case. Not suitable for use in high-pressure conveying. Robust and inexpensive.

information request

OTHER DIVERTERS AVAILABLE:

Deviatrice per fase densa trasporti pneumatici

Diverters
phase conveying

deviatori a tamburro trasporto pneumatico

Drum
diverters

RELATED PRODUCTS

IN DENSE PHASE

Drum diverters

deviatori a tamburro trasporto pneumatico
DENSE PHASE PNEUMATIC CONVEYING

Drum diverters

One of the most commonly used types of diverter valves are drum valves. They consist of a circular case and, inside, a rotating circular ‘drum’ to direct, by means of a pneumatic control, the product into the required line. Sealing is ensured by inflatable seals. They are characterised by extreme cleanliness in order to minimise contamination.

information request

OTHER DIVERTERS AVAILABLE:

Deviatrice per fase densa trasporti pneumatici

Diverters
phase conveying

deviatori a bandinella

Banding
diverters

DENSE PHASE PNEUMATIC CONVEYING

Drum diverters

deviatori a tamburro trasporto pneumatico

One of the most commonly used types of diverter valves are drum valves. They consist of a circular case and, inside, a rotating circular ‘drum’ to direct, by means of a pneumatic control, the product into the required line. Sealing is ensured by inflatable seals. They are characterised by extreme cleanliness in order to minimise contamination.

information request

OTHER DIVERTERS AVAILABLE:

Deviatrice per fase densa trasporti pneumatici

Diverters
phase conveying

deviatori a bandinella

Banding
diverters

RELATED PRODUCTS

IN DENSE PHASE

Switchboards and automation

Quadri elettrici e automazione
CERTIFICATIONS
COMPLETION OF INSTALLATIONS

Switchboards and automation

Air-Tec System positions itself as a leader in the field of industrial automation, offering state-of-the-art solutions for process management in systems. Our main commitment is to provide our customers with state-of-the-art tools for controlling operational efficiency, product quality and environmental sustainability.

Each panel is carefully and precisely designed to suit the customer’s unique needs. The core of our automation solutions is the PLC (Programmable Logic Controller), integrated with a Human Machine Interface (HMI) for the supervision and control of system process parameters. In more complex contexts, we offer the integration of a SCADA, a PC application that allows advanced monitoring and eventual recording of relevant data.

We acknowledge the crucial importance of maintenance in industrial systems. Our switchboards are designed to facilitate scheduled maintenance, minimising unplanned downtime. In addition, we offer remote assistance through special tools, guaranteeing immediate intervention and remote troubleshooting.

INFORMATION REQUEST
COMPLETION OF INSTALLATIONS

Switchboards and automation

Quadri elettrici e automazione
CERTIFICATIONS

Air-Tec System positions itself as a leader in the field of industrial automation, offering state-of-the-art solutions for process management in systems. Our main commitment is to provide our customers with state-of-the-art tools for controlling operational efficiency, product quality and environmental sustainability.

Each panel is carefully and precisely designed to suit the customer’s unique needs. The core of our automation solutions is the PLC (Programmable Logic Controller), integrated with a Human Machine Interface (HMI) for the supervision and control of system process parameters. In more complex contexts, we offer the integration of a SCADA, a PC application that allows advanced monitoring and eventual recording of relevant data.

We acknowledge the crucial importance of maintenance in industrial systems. Our switchboards are designed to facilitate scheduled maintenance, minimising unplanned downtime. In addition, we offer remote assistance through special tools, guaranteeing immediate intervention and remote troubleshooting.

INFORMATION REQUEST

RELATED PRODUCTS

COMPLETION OF INSTALLATIONS

Compressors and pump

pompe per trasporto pneumatico
CERTIFICATIONS
COMPLETION OF INSTALLATIONS

Compressors and
pump

Hook pumps, side channel pumps and blowers represent three different options in the field of pneumatic conveying, each with unique characteristics and specific applications.
The choice between them will depend on the specific requirements of the application, including the type of material to be conveyed, the required air flow rate and the pressure or vacuum needed.

COMPLETION OF INSTALLATIONS

Hook pumps

Principle of Operation: Hook pumps are rotary devices that use two or more lobes or hooks to compress and move air or gas. These lobes move in a synchronised manner, creating sealed chambers within the pump. When the lobes separate, air is sucked into the chamber, while when they move closer together, air is compressed and pushed through the system.

Advantages: Hook pumps offer high energy efficiency and are capable of generating a very deep vacuum or significant pressure, depending on requirements. They are often used in industrial applications that require a high level of reliability and consistent performance.

COMPLETION OF INSTALLATIONS

Side channel pumps

Principle of Operation: Side channel pumps are rotary vane devices with a spiral-shaped side channel. This side channel creates airflow in a radial direction. When the rotor turns, air is sucked in along the side channel and pushed towards the outlet.

Advantages: Side channel pumps are known for their reliability, ability to handle solid particles and resistance to wear. They can operate continuously without heating up and are suitable for vacuum and moderate pressure applications.

COMPLETION OF INSTALLATIONS

Blower

Principle of Operation: Blowers are lobe or screw-type volumetric devices. They generate a pulsating air flow inside a sealed chamber. The lobes or screws move in the opposite direction, compressing and expanding the air in a cyclic manner.

Advantages: Blowers are known for their ability to generate a constant air flow and are suitable for applications requiring a high air flow rate. They can handle variable loads and offer good energy efficiency.

INFORMATION REQUEST
COMPLETION OF INSTALLATIONS

Compressors and pump

pompe per trasporto pneumatico
CERTIFICATIONS

Hook pumps, side channel pumps and blowers represent three different options in the field of pneumatic conveying, each with unique characteristics and specific applications.
The choice between them will depend on the specific requirements of the application, including the type of material to be conveyed, the required air flow rate and the pressure or vacuum needed.

COMPLETION OF INSTALLATIONS

Hook pumps

Principle of Operation: Hook pumps are rotary devices that use two or more lobes or hooks to compress and move air or gas. These lobes move in a synchronised manner, creating sealed chambers within the pump. When the lobes separate, air is sucked into the chamber, while when they move closer together, air is compressed and pushed through the system.

Advantages: Hook pumps offer high energy efficiency and are capable of generating a very deep vacuum or significant pressure, depending on requirements. They are often used in industrial applications that require a high level of reliability and consistent performance.

COMPLETION OF INSTALLATIONS

Side channel pumps

Principle of Operation: Side channel pumps are rotary vane devices with a spiral-shaped side channel. This side channel creates airflow in a radial direction. When the rotor turns, air is sucked in along the side channel and pushed towards the outlet.

Advantages: Side channel pumps are known for their reliability, ability to handle solid particles and resistance to wear. They can operate continuously without heating up and are suitable for vacuum and moderate pressure applications.

COMPLETION OF INSTALLATIONS

Blower

Principle of Operation: Blowers are lobe or screw-type volumetric devices. They generate a pulsating air flow inside a sealed chamber. The lobes or screws move in the opposite direction, compressing and expanding the air in a cyclic manner.

Advantages: Blowers are known for their ability to generate a constant air flow and are suitable for applications requiring a high air flow rate. They can handle variable loads and offer good energy efficiency.

INFORMATION REQUEST

RELATED PRODUCTS

COMPLETION OF INSTALLATIONS

Pipes

tubazioni trasporto pneumatico
CERTIFICATIONS
COMPLETION OF INSTALLATIONS

Piping

To accompany machines and systems, Air-Tec System supplies stainless steel and aluminium piping for product conveying and compressed air supply lines.
The piping is complemented by joining elements and wide-radius bends, with the possibility of internal coatings for handling abrasive materials.

INFORMATION REQUEST
COMPLETION OF INSTALLATIONS

Piping

tubazioni trasporto pneumatico
CERTIFICATIONS

To accompany machines and systems, Air-Tec System supplies stainless steel and aluminium piping for product conveying and compressed air supply lines.
The piping is complemented by joining elements and wide-radius bends, with the possibility of internal coatings for handling abrasive materials.

INFORMATION REQUEST

RELATED PRODUCTS

COMPLETION OF INSTALLATIONS

Screw conveyors and mechanical conveyors

coclea
CERTIFICATIONS
COMPLETION OF INSTALLATIONS

Screw conveyors and mechanical conveyors

The screw conveyors offered by Air-Tec System are the result of experience gained in the mechanical handling of powders and granules. Thanks to these systems, it is possible to achieve high performance at low cost and with minimum space requirements.

The choice of materials and the sizing of all components are studied according to the characteristics of the product to be processed and the specific requirements of the customer. (Atex zones – Pharmaceutical or food specifications – Marine environment – Corrosive atmospheres – High temperature products etc.)
The range of products offered by Air-Tec System includes: screw extractors, dosing and mixing machines.

INFORMATION REQUEST
COMPLETION OF INSTALLATIONS

Screw conveyors and mechanical conveyors

coclea
CERTIFICATIONS

The screw conveyors offered by Air-Tec System are the result of experience gained in the mechanical handling of powders and granules. Thanks to these systems, it is possible to achieve high performance at low cost and with minimum space requirements.

The choice of materials and the sizing of all components are studied according to the characteristics of the product to be processed and the specific requirements of the customer. (Atex zones – Pharmaceutical or food specifications – Marine environment – Corrosive atmospheres – High temperature products etc.)
The range of products offered by Air-Tec System includes: screw extractors, dosing and mixing machines.

INFORMATION REQUEST

RELATED PRODUCTS

COMPLETION OF INSTALLATIONS