Air Tec System offers an advanced ultrasonic screening technology designed to handle even the most difficult dry materials and powders.
This innovative solution is transforming the way raw materials are processed, expanding the range of products that can be efficiently screened.

The ultrasonic system is powered by a specially developed transducer capable of generating high-frequency vibrations.
Ultrasonic frequencies reduce the surface tension of the material, promoting the breakdown of molecular bonds and allowing even complex powders to pass more easily through the screen mesh.

The technology operates through a dedicated power supply unit and allows monitoring of key parameters such as frequency stability and temperature control.
This ensures high process reliability and enables operators to fine-tune screening performance according to specific application requirements.

Air Tec System ultrasonic screening solutions enable precise separation of very fine particles, with accuracy levels down to approximately 20 microns.
Since ultrasonic energy prevents mesh blinding without requiring excessive mechanical movement, the system reduces stress on the screen and helps extend its service life.

Thanks to this robust and innovative approach, many industrial sectors can significantly increase production rates, achieve more consistent screening specifications, and improve overall operational efficiency.

Air-Tec System offers an advanced pneumatic screen deck lifting system, designed to simplify inspection and screen replacement operations on circular vibratory separators.

The system is based on pneumatic piston assemblies that allow fast and safe lifting of multiple screening decks, providing easy access to the screening surfaces whenever maintenance, inspection, or screen replacement is required.

The unit is compact, easy to operate, and quick to install. Its fully mobile design allows practical use directly in the production area, while also ensuring convenient storage when not in use.

The mechanism integrates both lifting and lowering functions, with an automatic locking system that holds the deck in position as soon as the operator releases the control button, ensuring maximum safety during handling.

A robust plug-and-play pneumatic connection is also included, further enhancing ease of use and reducing setup time.

Manufactured entirely from stainless steel, the Air Tec System pneumatic solution meets the strict hygienic requirements of the food and pharmaceutical industries, as well as other sensitive industrial applications.

Air-Tec System offers innovative solutions to increase screening capacity without the need for larger or more complex machines.
The Power Deck is designed as an efficient add-on system capable of enhancing the productivity of existing vibratory separators.

This solution is based on a cascade configuration, developed to provide an extended screening surface on standard machines.
By increasing the available screening area, the Power Deck allows larger material volumes to be processed accurately and continuously, significantly improving overall plant productivity.

One of the key advantages of this system is its easy integration: the additional deck can be installed on existing screening equipment in the same way as a standard screening deck, without requiring significant modifications.

The Power Deck is particularly effective when screening powder materials with particle sizes close to the mesh opening.
In such cases, the screening process can be challenging and time-consuming; the increased screening surface greatly improves material flow, reduces processing time, and increases throughput.

Air Tec System solutions are developed to deliver flexibility, enhanced performance, and reliable efficiency, even in the most demanding industrial applications.

Air-Tec System offers a range of solutions designed for the removal of ferrous contaminants from processed materials, supporting industries in maintaining high standards of hygiene and product quality.

High-intensity stainless steel magnetic systems generate powerful, high-gradient magnetic fields, ensuring effective separation of unwanted metallic particles from the product flow.

Air Tec System magnets are available in a variety of shapes, sizes, and configurations, allowing optimal adaptation to specific installation requirements and plant layout constraints.

These solutions are commonly installed beneath hoppers, collection bins, floor openings, or integrated into custom-designed frames depending on the application.

Depending on the material characteristics and the required magnetic strength, these systems can be used as safety controls both upstream and downstream of the main screening process, improving overall process reliability and operational safety.

Air Tec System machines are designed to be highly versatile and can be configured according to specific customer requirements.
Thanks to many years of experience in screening and separation technologies, Air Tec System has developed a wide range of options and components aimed at optimizing each solution based on the intended application.

Through continuous research and development, Air Tec System is able to flexibly combine modular elements, offering customized configurations that ensure optimal performance in every industrial process.

In addition, Air Tec System is developing innovative, future-oriented monitoring solutions for vibratory equipment. External smart units can be integrated to support operators by providing real-time information on machine operation and operating conditions.

Key parameters such as operating time, temperature, electrical current, and overall performance can be monitored to ensure optimal operation, improve efficiency, and extend the service life of the equipment.

Air Tec System solutions are designed to deliver reliability, customization, and innovation, even for the most complex screening applications.

The Clean-in-Place (CIP) system is an automated cleaning method designed to efficiently clean the internal surfaces of vibratory screening machines, filters, and related process components, without the need for disassembly.

Air Tec System CIP solutions support cleaning, deblinding, and agglomerate breakdown on screens and internal parts, ensuring optimal performance and consistently high hygienic standards during production.

Without an integrated CIP system, cleaning enclosed screening equipment typically requires manual intervention. This often results in extended downtime, increased labor requirements, and higher operating costs, as the production line must be stopped to allow washing operations.

CIP processes can be carried out using different methods, such as air cleaning, pressurized hot water, chemical solutions, solvents, or other specific fluids. These systems are effective not only in cleaning internal surfaces, but also in preventing and removing screen blockages that could reduce screening efficiency.

CIP technology represents a key advantage for industries requiring frequent internal cleaning and high hygienic standards. Typical applications include the dairy, beverage, brewing, processed food, pharmaceutical, and cosmetic industries, where cleanliness and contamination control are critical.

Drawing on its extensive experience in screening and filtration technologies, Air Tec System has developed a wide range of machines designed to help industries improve their separation processes. Among these solutions, the centrifugal screener stands out for its ability to handle very fine materials, while also promoting dispersion and deagglomeration.

Thanks to their optimized design and the use of fine-mesh screens, centrifugal screeners are ideal for processing powders and complex products. However, when handling abrasive, sticky, or extremely fine particles, screen blinding and buildup on rotating components may occur, leading to reduced efficiency and increased maintenance requirements.

To address these operating conditions, Air Tec System offers a dedicated brush cleaning system, designed to keep the screening surfaces clean during operation. This device helps remove material that may accumulate on the inner edge of the centrifugal screener and contributes to breaking up any agglomerates formed within the product flow.

The brush deblinding system helps preserve the quality and integrity of the screened material, ensuring a purer and more refined final product. In addition, it improves process continuity by reducing the need for frequent manual intervention, cleaning operations, and machine downtime.

Thanks to this innovative accessory, companies can increase production throughput, improve product quality, and reduce the operating and maintenance costs associated with screening equipment.

Air Tec System bag emptying stations are designed to ensure efficient and safe emptying of small-volume bags, while minimizing product losses caused by dust dispersion.

These solutions help improve workplace safety, reduce cleaning operations, and increase productivity by allowing operators to perform unloading tasks in a controlled, dust-free environment.

Thanks to an optimized design, Air Tec System bag emptying stations provide:

• efficient and clean bag emptying
• enhanced operator protection and improved hygienic conditions
• reduced dust emissions and lower risk of plant contamination
• minimized material waste and product losses
• lower maintenance and cleaning requirements compared to remote extraction systems

Cost-effective and environmentally conscious, Air Tec System bag emptying stations contribute to healthier working conditions and more reliable production processes.